The science and engineering behind the Soku Minute Mattress

Introduction

The Soku Minute Mattress is not just a product—it's a result of smart engineering and material science, purpose-built for rapid, hygienic, and scalable deployment. Below, we explain what makes the Soku Minute Mattress system unique from a technical and scientific perspective.

Advanced Materials for Safety and Performance

  • Certified LDPE Foil: Each mattress uses European-made LDPE foil, certified for food contact (EU 10/2011, 1935/2004). This ensures the highest standards for safety and hygiene.
  • Minimal Material, Maximum Strength: At just 170 grams per mattress, the design minimizes waste while maintaining durability and comfort.
  • REACH Compliance: All materials are free from Substances of Very High Concern (SVHC), ensuring chemical safety for users and the environment.

Industrial Automation for Rapid Deployment

  • External Inflator Technology: The system uses a robust, industrial-grade inflator that connects to the cartridge. This machine, adapted from proven packaging technology, can inflate and seal up to 200 mattresses per hour with a single operator.
  • Precision Welding: Automated welding creates airtight chambers at exact intervals, guaranteeing consistent quality and easy separation of each mattress from the cartridge with tear seams.
  • Operator Efficiency: One person can manage the entire process, from loading the cartridge to activating the inflator and collecting finished mattresses.

Process Innovation: From Cartridge to Ready Mattress

  1. The operator loads the mattress cartridge into the inflator machine.
  2. At the push of a button, the machine feeds, inflates, and seals each mattress in sequence.
  3. Each finished mattress is separated by its tear line, ready for immediate use—fresh, hygienic, and recyclable.

Sustainability by Design

  • Low Carbon Footprint: Production of the foil emits just 0,46 kg CO2 per mattress, as verified by EcoChain LCA and ISO 14040-44.
  • Recyclable Materials: All components are fully recyclable, supporting circular economy initiatives and minimizing waste.
  • Efficient Logistics: The compact cartridge format enables high-volume transport and storage, reducing environmental impact and costs.

Why Soku’s Engineering Matters

  • Combines proven industrial automation with certified, safe materials.
  • Delivers unmatched speed, hygiene, and sustainability for large-scale sleeping needs.
  • Ideal for emergency relief, events, and any situation where rapid deployment of mattresses is essential.

Want to learn more about the science behind Soku?
Contact us for technical documentation or a live demonstration.

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